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Manufacturing

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Open-Prod includes a manufacturing operations management system. It integrates all production steps and movements, such as preparations, incoming and outgoing raw materials, time and production declarations, traceability, consumption, manufacturing as well as an advanced subcontracting module.

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Raw materials preparation

  • Management of preparation orders and grouping of orders
  • Work order printing with automatic generation of manufacturing files
  • Manufacturing schedule printed by
    • Period (week, month)
    • Workshop
    • Machine category
  • Status change for finished work orders
  • Work orders displayed according previous operations and raw material availability
  • Filter by available work order
round

1

manufacturing declaration on mobil tab
round

2

Declaration

  • Consumptions Declaration :
    • Theoretical
    • Real
    • Raw material outputs and returns
    • ERP inputs or mobile scanner
  • Traceability declaration:
    • Batch number / serial number
    • Touchscreen interface
    • ERP inputs or mobile scanner
  • Time Declaration:
    • Manufacturing, preparation, waiting, cleaning, break…
    • Real time sign-in system :
      • Mobile scanner, ERP
      • Quantitative declaration at the end of the day
      • Touchscreen interface, mobile tablet
  • Production Declaration:
    • Serial number or batch number generation
    • Quality and control plan declaration:
      • Quantity
      • Waste quantity
      • Quantity in quarantine
  • Non-compliance documents
  • Quarantine documents
  • Value declaration of manufactured products attributes

Flexibility

  • Modification or cancellation according to users rights
  • Addition of simultaneous or mass operations during manufacturing
  • Work order grouping
  • Work order separation and propagation to following work orders
  • Manufacturing order quantities
  • Addition of components
round

3

round

4

Subcontracting Management

  • Internal andor external
  • Regular or situational
  • Between subcontractors
  • Advanced management of raw material deliveries to subcontractors :
    • Direct (from supplier to supplier) /Indirect
    • From stock
    • Invoicing and progress of work order according to subcontracted deliverables
  • Delay management in production schedule including transit time
  • Subcontractors schedule management
  • Subcontractors stock management (reserved stock…)
round

1

Raw materials preparation

  • Management of preparation orders and grouping of orders
  • Work order printing with automatic generation of manufacturing files
  • Manufacturing schedule printed by
    • Period (week, month)
    • Workshop
    • Machine category
  • Status change for finished work orders
  • Work orders displayed according previous operations and raw material availability
  • Filter by available work order
round

2

Declaration

  • Consumptions Declaration :
    • Theoretical
    • Real
    • Raw material outputs and returns
    • ERP inputs or mobile scanner
  • Traceability declaration:
    • Batch number / serial number
    • Touchscreen interface
    • ERP inputs or mobile scanner
  • Time Declaration:
    • Manufacturing, preparation, waiting, cleaning, break…
    • Real time sign-in system :
      • Mobile scanner, ERP
      • Quantitative declaration at the end of the day
      • Touchscreen interface, mobile tablet
  • Production Declaration:
    • Serial number or batch number generation
    • Quality and control plan declaration:
      • Quantity
      • Waste quantity
      • Quantity in quarantine
  • Non-compliance documents
  • Quarantine documents
  • Value declaration of manufactured products attributes
manufacturing declaration on mobil tab
round

3

Flexibility

  • Modification or cancellation according to users rights
  • Addition of simultaneous or mass operations during manufacturing
  • Work order grouping
  • Work order separation and propagation to following work orders
  • Manufacturing order quantities
  • Addition of components
round

4

Subcontracting Management

  • Internal andor external
  • Regular or situational
  • Between subcontractors
  • Advanced management of raw material deliveries to subcontractors :
    • Direct (from supplier to supplier) /Indirect
    • From stock
    • Invoicing and progress of work order according to subcontracted deliverables
  • Delay management in production schedule including transit time
  • Subcontractors schedule management
  • Subcontractors stock management (reserved stock…)
raw materials and component management in an industrial erp
gestion des sous traitants avec un logiciel gpao